Effects of Operating Parameters on Threshing Efficiency Control the Amount of Threshing Loss

Document Type : Research Paper

Authors

Abstract

Performance of grain harvesters is estimated by Threshing Power, losses fuel consumption. Grain loss is the most important of them. Total grain losses of combine harvesters in Iran is about 20% of production and sometimes higher. One of ways concern to loss reduction is separation of harvesting processes and providing a desire Mathematical Model for them by investing and measuring of important parameters in losses. Threshing is one of these processes which has more effect on combine performance. Threshing efficiency varies in reverse with threshing loss. It is desire to maximize threshing efficiency in threshing mechanism, because it will decrease the threshing losses and the load of separation mechanisms. Height of stem, feed rate, space between threshing drum and concave and rotational speed of threshing drum are operating factors which not only effect threshing efficiency but also combine loss. In order investigate the effect of mentioned parameters on threshing efficiency an experiment was conducted In 4×3×3 factorial pattern with completely randomize blocks design. Independent variables in these experiments were stem height, feed rate, clearance ratio and rotational speed of threshing cylinder. Threshing efficiency was considered as dependent variable. Analysis of variance showed that all variables had significant effect on threshing efficiency but interaction effects of them were not significant (P<0.01).Threshing efficiency increase when stem height, feed rate, and threshing clearance decreased. Also as rotational speed of cylinder increased, threshing efficiency increased. Multiple regression was used to express relation between dependent and independent parameters. The most compatible model for threshing of materials (y1) was as follow: y1=a0 e (a1x1+ a2x2+ a3x3+ a4x4)  Which x1, x2, x3 and x4 were stem height, feed rate, threshing clearance rate and speed of threshing cylinder respectively and a0, a1, a2, a3 and a4 were constants. 

Keywords


بهروزی لار م، 1379. اصول طراحی ماشین های کشاورزی (ترجمه). انتشارات دانشگاه آزاد اسلامی.
بهروزی لار م، 1380. مدیریت تراکتور و ماشین های کشاورزی (ترجمه). انتشارات دانشگاه تهران.
بی نام،1385. دفترچه راهنمای کمباین سهند s68، شرکت گسترش و توسعه صنعت آذربایجان.
طباطبایی کلور ر،  شم آبادی  ز­ا و نجات لرستانی ع، 1384. اصول ماشین های کشاورزی (ترجمه). جلد دوم، انتشارات جهاد دانشگاهی واحد تهران.
مقدم س، 1385. بررسی تلفات برداشت گندم در استان آذربایجان شرقی. پایان نامه کارشناسی ارشد مهندسی مکانیزاسیون، گروه مهندسی ماشین های کشاورزی دانشکده کشاورزی دانشگاه شهید چمران اهواز.
نوید ح، بهروزی لار م، محتسبی س و سهرابی م، 1385.تعیین مدل ریاضی تاثیر شدت تغذیه و سرعت محیطی کوبنده بر افت عقب کمباین جاندیر 1165. مجله دانش کشاورزی، شماره 2، جلد  16 صفحه های 277-284.
ولی­زاده م و مقدم م، 1386. طرح های آزمایشی در کشاورزی، ویراست چهارم. انتشارات پریور.
Miu PI, 1999. Mathematical modeling of material other than grain separation in threshing units. ASAE Meeting Presentation, ASAE/CSAE Annual International Meeting, Toronto, Ontario, Canada. Paper No. 993208.
Miu PI and Kutzbach HD, 2008. Modeling and simulation of grain threshing and separation in threshing units, Part I. Journal of Computer and  Electronics in  Agriculture, 60: 96-104.
Trollop J­R, 1982. A mathematical model of the threshing process in a convential combine harvester. Journal of Agricultural Engineering Research, 27:119-130.
Wacker P, 1985. Researches on cereal threshing and separation process in an axial threshing unit. Doctoral Thesis, HohenheimUniversity, Institue of Agricultural Engineering, Stuttgart, Germany.